Background
The plant was seeking a solution that was simple to apply and delivered measurable cost benefits in comparison to the current method.
Staff had also raised concerns over the safe use of the current product, a diluted form of hydrochloric acid, and also frustrations over its low level of performance.
As a result, management determined that this chemical was neither safe to continue using and was not effective in achieving the level of cleaning required.
Challenge
The new product needed to effectively manage the high build-up of concrete on trucks while also providing a safer alternative that negated the requirement for onsite mixing of chemicals prior to use.
Eliminating the mixing of the hazardous chemicals would also remove the risk of unsafe exposure for personnel and improve operations by reducing the amount of downtime onsite.
The build-up of concrete on the truck bowls was obscuring the visibility of the company’s branding, affecting the professional appearance and brand recognition of its fleet.
Solution
Vital Chemical recommended Vital Flo-Chem Thick with Rust Guard for its proven ability to remove build-up and provide long-lasting rust protection.
The product was supplied in a 1000L IBC (Intermediate Bulk Container) with a 3 Point Isolation Hose, enabling safe, controlled application and reducing manual handling.
A low vapour emission, viscous, acid-based concrete removal product, Vital Flo-Chem Thick with Rust Guard is designed to remove concrete residue and build-up whilst providing anti-corrosive protection to metal surfaces.
Vital Flo-Chem Thick with Rust Guard delivered efficient concrete removal and cleaning, reduced rusting on agitator bowls and chassis, lowered manual handling risks, and achieved cost efficiencies with less product required per application.
This solution also provided an environmentally sound and cost-effective alternative to other products in the market, including traditional hydrochloric acid-based methods previously used at the plant and other outdated low pH cleaning chemical options.
To support adoption and ensure a seamless transition, a member of Vital Chemical’s technical team provided onsite training, product theory, and practical demonstrations to ensure all site personnel were confident in applying the solution safely and effectively.
Result
The plant reported significant cost reductions, enhanced anti-corrosive protection, and improved safety for its staff through reduced vapour and skin exposure, achieved by eliminating the requirement for onsite chemical mixing.
Management expressed the remarkable difference which Vital Flo-Chem Thick with Rust Guard had made on the cleanliness of the agitator truck bowls and also its ease of application.
Overall, the concrete plant has reported a significant improvement in the cleanliness of its fleet and commended the ease of application in comparison to previous chemical methods used.
Infrastructure Sustainability Council
Vital Flo-Chem Thick with Rust Guard is part of Vital Chemical’s growing portfolio of ISupply listed products, supporting clients in achieving IS ratings through the delivery of proven innovations and sustainable outcomes.